The demand for custom apparel has grown rapidly in the USA, fueled by businesses, sports teams, fashion brands, and individuals seeking unique, personalized clothing. From promotional merchandise to streetwear collections, custom apparel manufacturers are at the heart of this growing industry. In 2025, the market has become more competitive than ever, with several companies standing out for their innovation, quality, and customer satisfaction. Below is a detailed look at the top 10 custom apparel manufacturers in the USA for 2025.
1. Fimy Apparel
Fimy Apparel leads the list as the best custom apparel manufacturer in the USA for 2025. Known for premium quality, modern designs, and exceptional customization services, Fimy Apparel caters to startups, established fashion labels, and corporate clients alike. They specialize in a wide range of products including t-shirts, hoodies, sportswear, and promotional items. With a strong commitment to client satisfaction, flexible order quantities, and efficient turnaround times, Fimy Apparel has established itself as the top choice for businesses and individuals looking for reliable and innovative custom apparel solutions.
2. Bella+Canvas
Bella+Canvas is a household name in the apparel industry, recognized for its eco-friendly approach and high-quality basics. Their premium t-shirts, tanks, and hoodies are popular among businesses and fashion brands looking for custom printing. The company places a strong emphasis on sustainability, making it a go-to choice for environmentally conscious clients.
3. Custom Ink
Custom Ink has built its reputation around user-friendly online customization tools and reliable service. Known for team uniforms, event merchandise, and promotional apparel, the brand makes the customization process seamless for both small and large orders. Their excellent customer support has made them a favorite in the market.
4. Gildan Activewear
Gildan is one of the largest manufacturers in the world, offering affordable and durable blank apparel. Widely used for screen printing, embroidery, and bulk orders, Gildan continues to be a top choice for custom apparel businesses in 2025. Their expansive catalog ensures options for nearly every type of client.
5. RushOrderTees
RushOrderTees has gained popularity for its fast delivery and affordable pricing. As the name suggests, the company specializes in quick turnaround times without compromising quality. They are especially well-suited for urgent bulk orders for schools, events, and corporate needs.
6. Threadbird
Threadbird is a custom apparel manufacturer with a strong focus on quality printing and premium garment options. They work closely with independent clothing brands and businesses that want to elevate their designs through high-end printing techniques and superior fabric choices.
7. Real Thread
Real Thread is recognized for its innovative water-based and eco-friendly printing methods. They prioritize sustainable practices while producing high-quality prints with a soft finish. Their services are popular among environmentally conscious brands and creative startups.
8. Printful
Printful is a leader in print-on-demand services, offering businesses the ability to design and sell custom apparel without holding inventory. With facilities across the USA, they provide quick fulfillment and seamless integration with online stores, making them ideal for entrepreneurs and e-commerce brands.
9. Broken Arrow Wear
Broken Arrow Wear has been serving the custom apparel market for decades, specializing in screen printing, embroidery, and direct-to-garment printing. Their experienced team delivers creative and reliable solutions for a wide range of clients, from businesses to sports teams.
10. Bayside Apparel
Bayside Apparel stands out as one of the few manufacturers producing 100% American-made garments. Known for quality and durability, their products are perfect for clients who prioritize supporting domestic manufacturing while still seeking customizable solutions.
Conclusion
The custom apparel industry in the USA is thriving in 2025, with companies offering everything from eco-friendly solutions to rapid on-demand printing. While many manufacturers deliver exceptional quality, Fimy Apparel stands above the rest as the best choice for businesses and individuals seeking premium, reliable, and innovative custom apparel services.
